Industry :

Skills : Electrical Maintenance background from FMCG Industry

Job Description - Position Title : Maintenance Manager

Function : Manufacturing

Key Stakeholders :

Internal :

- Factory Manager

- CP Operations Manager

- Regional Replenishment Managers and Finance Manager

- Accounts Officers

- General Stores Officer

- Process Officers

- Engineering Officers

- Engineering Stores Outsourcing

External :

- State Electricity Board.

- Electrical Inspectorate

- Electrical Licensing Board

- State Pollution Control Board

- Inspector of Factories

- Pressure vessels Inspector

- Lifting Tackles

- Explosives Department

- CP Owners

- Vendors

- Contractors

Educational Qualification : B.E., with Mechanical/Electrical

Experience : Minimum 5 years of experience in Food processing Industries/any Engineering Industry

Desired Competencies :

- Knowledge about Automation Biscuit oven and labour handling;

- Motor Control Centre,

- PLC with Automation,

- Captive Power Plants,

- Packing Machines,

- Electrical Drawings,

- Statutory Regulations;

- Experience in handling Government Officials

Key Responsibilities :

Provide Engineering Support :

- Prepare plans for preventive maintenance and spares procurement; Develop technology and suppliers for new equipment; Develop designs and electronic instruments for Zero FBC issues; Analyse feasibility of technology initiatives and develop machinery along with engineering team ; Monitor energy consumed by motors and take action to conserve energy in electrical, waste heat recovery system and fuel savings in order to ensure effient operations of plant and machinery and adherence to defined M & R expenditure budget.

Manage Production Activities :

- Maintaining reordering levels of spares and coordinate procurement after checking the same; Ensure engineering stores audits are conducted once in three months; maintain records and registers; indigenize spares along with vendors and maintenance officers; monitor performance and then accept in order to ensure timely availability of appropriate spares

Buy and Pay for Materials and Services :

- Scan quotations and justifications for engineering stores expenditures. Raise CER and create appropriation Request on SAP and PR. Forward to purchase, negotiate jointly and shortlist vendor. Check and Certify CER bills and Bills related with M&R Plant & Machinery, Building Contract, Building Stores, Plant and machinery Stores, Food Safety and Misc G.L. Accounts in order to ensure timely procurement and payment for stores related items

Ensure Statutory and Legal compliance :

- Periodically review license status for statutory needs of Electricity Board, Electrical licensing Board, Electrical Inspectorate, Pollution Control Board, Explosives Department, Inspector of factories - Pressure vessels and Lifting Tackles. Visit required statutory authorities and arrange for inspections in order to ensure safe working conditions in the Factory

Review and Reporting :

- Take regular rounds and review process log books to monitor plant and machinery performance, discuss production problems with officers, Monitor safety aspects inside the factory, particularly electrical installations, Collect Environmental Data and Transfer to Danone for compliance with their systems on Water, Power Generation, Effluent Treatment (Raw / Treated), Wastages in order to ensure efficient and safe functioning of plant and machinery

Others :

- Annual Budgeting (Operations)- Review current year expenses on power and fuel consumption data, maintenance and repair cost and prepare budget for next year

Scrap/ Waste Management -Assess machine condition and availability of spares; take decision on selling; coordinate for disposal

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