Key Purpose of the Job (Position Summary) :

- The role holder is responsible for overall management of extrusion process at the unit, which includes blown film, lamination and slitting operation.

- Responsibilities include productivity efficiency, optimal capacity utilization, scrap reduction, and monitor quality and adherence to delivery schedules.

- The role will also be responsible for planning and budgeting for the department and technological up gradation on the equipment which creates new benchmark in quality, utilization scrap reduction at the unit. Networking with support function for smooth supply chain is essential.

- Coordinating various procedures for extrusion process in the unit including trouble shooting, maintenance and asset management forms the crux of the role.

Key Result Areas :

- Comply with Production Commitments - Utilization and productivity.

- Comply with delivery schedule with accepted quality norms and agreed technical specifications

- OTIF ( On time in full) - adherence to delivery schedules

- Scrap reduction, Optimal asset utilization & Cost Management

- New process improvement initiatives

- Compliance to Safety and Statutory norms

- Team Development

Key Tasks / Responsibilities :

Strategic :

1. Participate with Unit Heads to define extrusion targets for the annual business plan and identify benchmarks - productivity efficiency, optimum asset utilization, etc-

2. Responsible for achievement of blown film, lamination and slitting production targets as per the defined budgets.

3. Design and implement systems and processes to bring out higher machine efficiencies, quality improvements and reduction in wastage on a continuous basis, meeting budgetary targets.

4. Participate in new product / process/ design development along with the NPD team

5. Responsible for skill development and retention of key talent

Operational :

Planning & Budgeting :

- Plan for optimum asset utilization

- Review timelines, adherence to schedules of production, OTIF and implement corrective actions incase of gaps

- Prepare cost budgets for production/ engineering team along with Unit Head & Finance team

- Monitor daily performance vs. budgeted levels for production and engineering teams

Production Operations

- Liaise with the Unit Head and Sales / supply chain team to understand the production schedules and requirements

- Ensure target achievement as per production standards with optimum utilization of resources

- Ensure daily monitoring and reporting of total production in the unit

- Ensure that there is no shortage of materials needed for production

- Monitor daily quality and delivery schedules - Liaison with the Quality team to address rejection issues and take corrective actions

Maintenance of Extrusion :

- Ensure all lines / machines in the department are adequately maintained

- Responsible for operational efficiency - downtime, machine utilization, employee productivity, optimal utilization of all resources, meet the defined standards of quality, safety, costs etc

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