General Manager - Process Engineering Research Lab

Process Engineering Research Lab ( PERL ) activity :

- Process engineering research and process intensification by technology development (i.e application of right technology to current process) for dramatic Cost /process time/energy/man power reduction and quality/yield improvement.

- Process Optimization and process engineering support to R & D and technology transfer team for fast and smooth technology transfer.

Principal Accountability :

Process Engineering Laboratory Research ( PERL) activity :

Technology development and Process Intensification :

- Identification of critical process/ stage/operation for technology development and PI.

- Reaction study ( i.e rate controlling factor either Kinetic, mass transfer, heat transfer, mixing dynamics, etc ) and deciding candidate for right technology.

- Conversion of batch process to continuous mode wherever possible.

- Lab experimentation and data evaluation.

- Cost-benefit study at commercial level application

- System scale up for pilot/plant trial

- Layout, P & I diagram

- Commissioning trail till user satisfaction.

Process Optimization and process engineering support to technology transfer team :

- To speed up the development work, Use of PAT at R & D lab level for process optimization by DOE with some of the basic technical aspects. (6 months on job training to different group of core team for optimization and scale up techniques)

- Process engineering package for scale up with Reaction kinetic, mass transfer, heat transfer crystallization, safety on reaction calorimeter.

- Scale up calculation, simulation of lab data with plant data by use of software like Chemcad and Dynochem.

- Design, layout, P & I diagram and suggestion for modification in plant set up in case of critical/complex reaction scale up.

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