Job Description :

Location - Ahmedabad Location for first 1-1.5 year (Site allowance will be covered for 1and half years) then Pune for next one year Pune/Bangalore will be base location)

Focus :

- Allen Bradley PLC programming + BIW Lines automation combination

- Kawasaki programming & BiW combination

Main Accountabilities :

- Responsible for on-site robot debugging (including robot system commission, functional program module writing, process debugging and problem handling)

- Manage and monitor project during whole execution period until get FAC.

- Achieving process parameters, body quality & line cycle time for BiW lines including Spot welding, Sealant / dispensing, Roller hemming, Material handling & basic vision application.

- Ability to read electrical & mechanical drawings.

- Vision system measurement and maintenance, and be able to complete a new model introduction robot simulation independently

- Familiar with mechanical principles, electrical components, and circuit diagrams.

- Manage supplier resources (robot programmers) to deliver line buy-off KPIs.

Challenges :

- Travel about 90-95%.

Knowledge, Skills, and Experience :

- Strong experience with Kawasaki robots.

- Experience with BiW lines in OEMs & Tier1s.

- Good technical presentation and communication skill.

- Knowledge and experience in ABB robots

- Basic knowledge on Robot software like K-ROSET, Robot studio.

- Exposure to Process simulate, AUTOCAD, CATIA, Solid works.

Candidate Background : 

- B.E./Diploma in Paint technology/Chemical engineering/Mechanical

- A minimum of 8-10 years of working experience.

- Self-starter & Team player

- Exposure of working with Automotive customers is an added advantage.

- Experience within a similar role in the automation industry is desirable

- Willingness to travel.

- Strong communication and interpersonal skills

- Demonstrated success relating to customers where technical applications and engineering interface are essential to getting product specified.

- Proficiency in Key MS office programs is required (Excel, Outlook, Word & Power point)

- Excellent Communication & Presentation skills, out of box conceptualizing ability

- Spot welding, MIG welding, material handling, sealing, palletizing, roller hemming applications

- Robot I/O setup

- DeviceNet, Ethernet, Profinet network protocol setup.

- Electrical troubleshooting in robot based automation cells.

- Write and modify robot programs according to company standards.

- Simulate robot systems.

- Commission and integrate robots both locally and at customer sites.

- Support customers and resolve issues in the field.

- Configure Robot Controller.

- Simulation (RCS) in the simulation software.

- Develop complete robot programs.

- Verify the feasibility of solutions and processes.

- Find and solve issues before the manufacturing phase.

- Validate cycle time.

- Optimize robot programs and find solutions to reduce cycle time.

- Develop robot programs using teach pendant.

- Download a complete OLP.

- Validate the cycle feasibility defined in the cycle diagrams.

- Optimize weld distribution to improve the cycle time.

- Generate robot safety configurations.

- Ensure compliance with safety and ergonomics regulations.

- Support Virtual Commissioning team during debug phase.

- Customer support and specification analysis.

- Develop technical documentation.

- Interface with Design and Simulation teams to communicate and create solutions.

- Manage Industrial processes and robotic application for automation projects.

- Continuous skill improvement and learning new working methods

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