Position : Maintenance Manager

Location : Baramati

TYPICAL ROLE REQUIREMENTS

Qualification: - BTech/ BE (Electrical / Mechanical)

- PGDM / PGD in Operations Management / Production Management / Boilers & Process

Experience: - 6 -10 Years in the manufacturing sector with functional knowledge of maintenance of manufacturing equipment and utilities in FMCG / Food / Beverage / Pharma / Process industries

Knowledge & skills: - Knowledge of bottling lines, machines and equipment used in process industries

- Knowledge on Health / Safety / Quality / Food Safety

- Ability to identify and quickly resolve equipment issues on shop floor

- Knowledge of risks in case of equipment issues and risk mitigation actions

Best Suited for someone who - Has experience in operational implementation

Has got exposure of at least 3 years in manufacturing excellence

Has familiarity with Lean concepts, Kaizen, TPM, Integrated Management System, OSHAS, 5S, 6 sigma etc.

Is well versed with different analytical tools like Pareto, Poka Yoke, Value Engineering

Exposure in Managing Unionised workforce

AREAS OF RESPONSIBILITY PERFORMANCE MEASURES (QUANTITATIVE / QUALITATIVE)

1. Plant Maintenance for Productivity Improvement

- Plan, implement and monitor the daily maintenance plan to enhance the serviceability of mechanical/ electrical system

- Plan, schedule, implement and monitor the preventive / predictive maintenance to minimize breakdown - Optimising SDT to minimise EDT

- Handle real time breakdown/emergency effectively

- VED analysis of spares & maintain inventory of vital, essential & desirable spares as par analysis.

Maintaining asset history data & improving asset life appying analysing tools.

Fine tuning bottling lines to ensure error free fill level & desired labeling accuracy at rated capacity Plan Vs Actual, Improvement in Production lead time, No of breakdowns

2. Operation and Maintenance of Utilities

- Ensure efficient operation and maintenance of bottling lines, DG- s, Air Compressors, HVAC, STP, ETP, Industrial Water Supply, incinerator, cold rooms etc. to ensure full scale availability of Utility equipment

- Drive energy saving and improvement project initiation, planning and execution.

- Ensure Statutory compliance adherence and monitoring Plan Vs Actual, No of breakdowns

3. Documentation and Reporting

- Document and Report maintenance activities

- Maintain a list of all spares available

- Design maintenance strategies, procedures & methods in form of the maintenance manual.

- Conduct OEE, Utility consumption analysis and reporting.

Liaise with Government Regulatory authorities for license renewals, NOCs etc. Accuracy, Timeliness

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