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Manager - Machine Shop (15-20 yrs)
Job Description :
Manager - Machine Shop
Reporting to : DGM - Production
BE with 15+ years / DME with 20 years experience
Age around 40
- Only from Automotive background, who handled OEMs must
Role Summary: To Ensure rated output with defined quality, safety, cost and environment and to adhere the environment and statutory procedure.
Authority & Responsibilities:
- Review with previous shift Engineer and log book current problems and issues, and sign the book.
- Check housekeeping (5s) from outgoing shift, and accept or action cleanup by previous shift.
- Review output on daily basis.
- Review scrap from yesterday.
- Discuss issues from last shift that will affect coming shift (eg. Machine down, shortages etc.).
- Re-affirm targets for today.
- Daily focus - Depending on the day, discuss: Safety / Kaizen / Scrap / Housekeeping / Quality.
- Announcements: OHSE or Quality issues, Visits, Audits, Equipment or Major Maintenance work.
- Attend production meeting as timetabled and report on area of responsibility and any issues.
- Ensure team members are at their workplace and working safely and efficiently.
- Watch operators regularly, and check in detail that they are following standard work, SOPs, control plans, following 5S cleanliness etc.
- Check process is running to correct parameters (temperatures, pressures, cycle times etc.)
- Conduct layered audits.
- Pickup and look at product from each line;Look for visual defects,Abnormal marks,Rough surfaces,Cracks and dents,Etc..
- Ensure all stoppage time and causes are logged.
- Ensure scrap and rework parts are being kept separately and properly identified.
- Conduct training of operators.
Review output.
Make sure all cells are tidy, and all parts are correctly identified in their various locations. No parts lying around under/on top of machines, on drip trays, on inspection benches etc.. Leaks have been cleaned up.
Check operators are doing their TPM checks.
Re-allocate personnel to appropriate work; Finish ancillary work, Finish reworking product, Cleaning machines, benches and gauging, Empty swarf bins, Clean the floor,Re-do lines on the floor, Check gauges are in good condition and in-calibration, Inspect tooling, etc..
Make sure all cells are tidy, and all parts are correctly identified in their various locations. No parts lying around under/on top of machines, on drip trays, on inspection benches etc.. Leaks have been cleaned up.
Check operators are doing their TPM checks.
- Re-allocate personnel to appropriate work; Finish ancillary work, Finish reworking product, Cleaning machines, benches and gauging, Empty swarf bins, Clean the floor,Re-do lines on the floor, Check gauges are in good condition and in-calibration, Inspect tooling, etc..
- Ensure Safety in shop floor.
- Initiate TPM culture in shop floor.
Salary:INR 8,00,000 - 10,00,000 P.A.
Industry:Automobile / Auto Anciliary / Auto Components
Functional Area:Production, Manufacturing, Maintenance
Role Category:Production/Manufacturing/Maintenance
Role:Project Manager-Production/Manufacturing/Maintenance
Employment Type: Permanent Job, Full Time
Keyskills
Production Kaizen TPM Maintenance Shop Floor Machine Shop cnc
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