Candidate Profile:

Essential

BE ( Electrical ), Should have 10-12 years of Industrial experience of Maintenance for chemical plants.

Desired

Maintenance and Project (Green filed)

Functional Competencies

SAP, FMEA, Risk Assessment, Procurement, TPM, Six sigma

Job Description:

1) Preventive maintenance, Proactive maintenance, Breakdown Maintenance, to reduce breakdown and to increase availability

- Review of the preventive maintenance schedule

- Identify the root cause of failure

- Implementation of suitable corrective action and preventive action

- Review of the engineering personnel wrt day to day activity.

- Coordinating with the cross functional team to achieve days target.

- Regular interaction with the team member to check compliance

2) ISO 9000, 14000, and BSC safety system

- Training to the engineering personnel

- Implementation of the manual at shop floor

- Check on the process to ensure no deviations.

- Self- assessment of the process to be done to ensure compliance.

- Updation of manual with best practice.

- Interaction with plant to understand and to ensure common practice is followed.

- Regular check to ensure compliance

3) Management of Stores and Spares and overhead budgeting.

- Managing stores inventory

- Interacting with vendor for the spares, negotiation and other technical discussion.

- Regular check of the system to ensure hygiene of the system, such as open purchase order, Open reservations, Pending gate pass.

- Vendor evaluation and vendor selection

- Release of Annual maintenance contract to maintain the equipment, review of AMC vendor.

- Vendor assessment at the year end.

- Review and approve minimum spares inventory of critical consumables.

4) Energy Management

- Forecasting the SPC for the month based on the production plan

- Forming an energy management cell

- Monitoring improvements related to energy conservation

- Review of the target in terms of energy saving against achieved

- Reporting of the power and fuel expenditure and plan mitigation action in case of target not achieved.

- Maintaining critical factors such as Specific fuel consumption and specific power consumption.

5) Contractor management

- Selection of the vendor

- Vendor assessment for service provided

- Cost control and manpower control in terms of number of persons coming in the plant.

- Ensuring the statutory compliance by the contractor.

6) Capex /Project implementation

- Technical Validation and preparation of project proposals

- Proposing the capex/project budget along with the user dept after making a plan

- Making budgetary proposal

- Planning and execution of the capex

- Review the progress of the capex projects

- Cost control

- Reporting the compliance as per plan

7) Cost monitoring

- Internal HR Document-Strictly Confidential

- Review of the spend against budget

- Reporting the compliance and in case of any overshoot, Mitigation to be planned.

8) Networking /Liasoning and statutory compliance

- Review of the schedule

- Planning and execution of the statutory requirement

- Maintaining the certificates as required by the statutory authority

- Reporting deviations if any and plan for mitigation of the risk.

9) Operating and Maintenance of Utility

- Review of the critical parameters such as power consumed, water consumed,etc.

- Check and ensuring qualified personnel are running the utility.

10) Calibration of Equipment and measuring equipment.

- Planning and make a schedule

- Review the execution of the plan

- Reporting in case of any deviation and making the system right

- Ensuring statutory compliance is met.

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