Mechanical Design Engineer-Thermal

Location: Bangalore

Experience: 5 -10 years

MUST HAVES: CFD & CAD

Solidworks, Sheetmetal, Mechanical design, Thermal simulation, verification

EXPERIENCE:

- 5 to 10 Years of experience in Mechanical design, Thermal simulation, verification and testing

Education :

- BE/B.TECH OR M.TECH in Mechanical Engineering/equivalent

Responsibilities:

- Analyse the customer requirements, standards, product requirements

- Perform Thermal calculation & Simulation for battery pack & its components

- Perform design calculation to verify the design parameters

- Develop and utilize 1-D and 3-D thermal simulation methods for battery components and thermal

- Create technical report for simulation & give solutions to meet the requirements

- Perform correlation activities to verify simulation models & actual test condition results

- Prepare mechanical design concepts for Battery pack assembly - Plastic enclosures, sheet metal brackets, Busbars, insulators, sealing, etc. using Solidworks tool

- Coordinate with Circuit team to prepare design layout for electrical components like - Circuit board, relay, fuse, wiring harness, etc.

- Analyse the Risk in the design by FMEA methodology in accordance with AIAG-VDA or equivalent approach

- Apply DFM and DFA guidelines in the design to meet manufacturing and Assembly requirements

- Prepare 2D Manufacturing drawings, conduct tolerance studies

- Prepare test plans, test cases and testing of battery components to confirm the requirements

- Communicate with Toshiba Japan development team during project execution

Skillsets:

- Experience in executing the projects for Automotive or Industrial applications

- Expertise simulation software, preferred StarCCM+ & Hyperworks

- Experience in Solidworks CAD Software

- Experience in plastic, sheetmetal, Busbar, sealing design and simulations

- Knowledge in material selection based on various properties

- Experience in GD&T and Tolerance Stack-up studies

- Knowledge in validation testing

- Exposure in manufacturing techniques - Injection molding, stamping, machining, etc.

- Knowledge of Li-Ion Battery test and regulatory standards - ISO, IEC, UN

- Excellent communication and presentation skills

- Willing to work in a start-up environment

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