Mechanical Engineer - Biogas Plant (5-8 yrs)
Key Responsibilities
Mechanical Design & Engineering:
-Design, develop, and implement mechanical systems for biogas plants, including digesters (various types), gas holders, s lurry handling systems (pumps, mixers, agitators), and piping networks.
-Prepare mechanical drawings, schematics, and specifications for all mechanical equipment and systems.
- Perform mechanical calculations, such as pressure vessel design, fluid flow analysis, and heat transfer calculations.
- Select and specify appropriate mechanical equipment, such as pumps, compressors, blowers, valves, and heat exchangers.
- Ensure compliance with relevant mechanical codes and standards (e.g., ASME, API).
Installation & Commissioning :
- Oversee the installation and commissioning of mechanical equipment and systems, ensuring proper alignment, installation, and safety measures.
-Conduct site inspections and supervise mechanical contractors during installation and testing.
- Commission and test mechanical systems, including digesters, gas holders, slurry handling systems, and piping networks.
- Troubleshoot and resolve any mechanical issues during the commissioning phase.
Maintenance & Troubleshooting :
- Provide technical support for the operation and maintenance of mechanical systems within the biogas plant.
- Diagnose and troubleshoot mechanical problems, such as pump failures, leaks, blockages, and equipment wear and tear.
- Perform preventive maintenance on mechanical equipment, such as pump inspections, bearing replacements, and equipment overhauls.
- Maintain accurate records of all mechanical maintenance activities.
Process Optimization:
- Analyze biogas plant operations and identify areas for improvement in mechanical system performance and efficiency.
- Implement process optimization strategies to enhance gas production, reduce energy consumption, and improve overall plant efficiency.
- Investigate and implement new technologies to improve the performance and reliability of biogas plant mechanical systems.
Safety & Compliance:
- Ensure compliance with all safety regulations and best practices related to the operation and maintenance of mechanical equipment.
-Conduct safety inspections and implement safety measures to prevent mechanical accidents.
- Train plant operators on safe operation and maintenance procedures for mechanical equipment.
Research & Development:
- Stay abreast of the latest advancements in mechanical engineering and biogas technologies.
- Explore and implement innovative technologies to improve the design, operation, and maintenance of biogas plant mechanical systems.
- Conduct research and development activities to optimize mechanical systems for specific biogas plant applications.
Required Skills & Qualifications
- Bachelor's degree in Mechanical Engineering from a recognized university.
-5+ years of professional experience in the design, installation, and maintenance of mechanical systems for industrial plants, preferably biogas plants.
- Strong understanding of mechanical engineering principles, including thermodynamics, fluid mechanics, heat transfer, and machine design.
-Proficiency in mechanical design software such as AutoCAD Mechanical, SolidWorks, or similar tools.
- Experience with the operation and maintenance of industrial equipment, such as pumps, compressors, and heat exchangers.
- Excellent troubleshooting and problem-solving skills.
- Strong analytical and communication skills.
- Ability to work independently and as part of a team.
- Strong commitment to safety and quality.
Preferred Skills & Qualifications
- Master's degree in Mechanical Engineering or a related field.
- Experience with renewable energy technologies, particularly biogas.
- Knowledge of industrial automation and control systems.
- Experience with finite element analysis (FEA) and computational fluid dynamics (CFD).
- Project Management Professional (PMP) certification.
Benefits
- Competitive salary and benefits package.
- Opportunity to work on challenging and rewarding projects.
- Opportunity to contribute to a sustainable and environmentally friendly industry.
- Opportunities for professional growth and development.
- Work in a dynamic and supportive team environment.