Mechanical Engineer experience in Li-Ion Battery Pack design, Structural Simulation and Testing for Electric Vehicle (EV) and Industrial Application

Qualification guidelines

Education :

- BE/B.TECH OR M.TECH in Mechanical Engineering/equivalent

EXPERIENCE :

- 5 to 10 Years of experience in Mechanical design, simulation, verification and testing

Responsibilities:

- Analyze the customer requirements, standards, product requirements

- Perform structural simulation including Vibration, Shock, Impact, Drop, etc. to confirm structural requirements

- Create technical report for simulation & give solutions to meet the requirements

- Perform correlation activities to verify simulation models & actual test condition results

- Perform design calculation to verify the design parameters

- Prepare mechanical design concepts for Battery pack assembly - Plastic enclosures, sheet metal brackets, Busbars, insulators, sealing, etc. using Solidworks tool

- Coordinate with Circuit team to prepare design layout for electrical components like - Circuit board, relay, fuse, wiring harness, etc.

- Analyze the Risk in the design by FMEA methodology in accordance with AIAG-VDA or equivalent approach

- Apply DFM and DFA guidelines in the design to meet manufacturing and Assembly requirements

- Prepare 2D Manufacturing drawings, conduct tolerance studies

- Prepare test plans, test cases and testing of battery components to confirm the requirements

- Communicate with Toshiba Japan development team during project execution

Skillsets :

- Experience in executing the projects for Automotive or Industrial applications

- Expertise simulation software, preferred Hyperworks and Abaqus

- Experience in Solidworks CAD Software

- Experience in plastic, sheetmetal, Busbar, sealing design and simulations

- Knowledge in material selection based on various properties

- Experience in GD&T and Tolerance Stack-up studies

- Knowledge in validation testing

- Exposure in manufacturing techniques - Injection molding, stamping, machining, etc.

- Knowledge of Li-Ion Battery test and regulatory standards - ISO, IEC, UN

- Excellent communication and presentation skills

- Willing to work in a start-up environment

Travel:

- Ready to travel to Japan on need basis

Key Search points:

- Hyperworks, Hypermesh, ABAQUS, Solidworks, Li-Ion Battery Pack, Product design, Simulation

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