Process Development and Optimization:

- Develop, design, and optimize metallurgical processes for the production and refinement of non-ferrous metals such as aluminum, copper, silver, and their alloys.

- Oversee processes like smelting, casting, rolling, extrusion, forging, and heat treatment to improve efficiency, cost-effectiveness, and quality.

- Conduct experiments and process simulations to analyze metal behavior under various conditions and optimize manufacturing techniques.

Material Selection and Alloy Design:

- Assist in selecting the right metals and alloys for different applications, considering mechanical properties, durability, and performance requirements.

- Lead the development and testing of new alloys to meet specific product or performance goals (e.g., corrosion resistance, strength, conductivity).

- Work with R&D to innovate and develop new metal products tailored to emerging market needs.

Quality Control and Assurance:

- Ensure all metal products meet quality standards, regulatory requirements, and customer specifications.

- Develop and implement robust quality control procedures, including regular testing of metals for composition, strength, and other properties.

- Troubleshoot issues with quality deviations and provide recommendations for corrective actions.

Failure Analysis and Process Improvement:

- Investigate the root causes of product failures or defects and recommend solutions to prevent recurrence.

- Monitor and analyze material performance during production to identify opportunities for process improvement.

- Implement cost-effective measures to improve material yield and reduce waste.

Technical Support and Collaboration:

- Provide technical support to production teams to troubleshoot process and material issues.

- Collaborate with other engineering disciplines (mechanical, chemical, electrical) to address design and production challenges.

- Work closely with procurement and supply chain teams to ensure the availability of high-quality raw materials and maintain smooth production schedules.

Health, Safety, and Environmental Compliance:

- Ensure that all metallurgical processes adhere to safety standards, environmental regulations, and best practices.

- Promote a culture of safety, ensuring all team members are properly trained in handling materials and machinery.

- Investigate and resolve safety issues related to metal production and ensure that workplace risks are minimized.

Data Analysis and Reporting:

- Use data analysis tools to monitor production metrics and identify trends or areas for improvement.

- Prepare detailed reports on material performance, process efficiency, and quality assessments for management review.

- Present findings and technical recommendations to senior leadership and other stakeholders.

Research and Development:

- Participate in ongoing research to develop new methods of processing non-ferrous metals more efficiently.

- Stay up to date with the latest developments in the non-ferrous metals industry and adopt new technologies to maintain competitive advantage.

Qualifications:

Education:

- A Bachelor's degree in Metallurgical Engineering, Materials Science, Chemical Engineering, or a related field.

- A Master's degree in Metallurgical Engineering or Materials Science is a plus.

Experience:

- Minimum of 3-5 years of experience in the non-ferrous metals industry, preferably in roles such as process engineering, metallurgy, or production.

- Strong experience in working with non-ferrous metals such as aluminum, copper, silver, zinc, and their alloys.

- Knowledge of casting, forging, extrusion, rolling, and heat treatment processes for non-ferrous metals.

- Experience with process simulation and modeling tools (e.g., COMSOL, ANSYS, or similar software) is preferred.

Skills and Competencies:

- Technical Expertise: In-depth understanding of non-ferrous metallurgy, including material properties, testing, and process control.

- Problem-Solving: Strong analytical skills to diagnose and resolve metallurgical and production-related issues.

- Attention to Detail: Ability to perform detailed analysis and maintain accuracy in process monitoring and quality control.

- Communication: Excellent written and verbal communication skills to report findings and collaborate with cross-functional teams.

- Leadership: Ability to lead teams and work in collaboration with other departments to meet production goals.

- Software Proficiency: Familiarity with Microsoft Office Suite, and experience with metallurgical modeling and simulation software is a plus.

Certifications (Preferred):

- Certifications related to metallurgy, quality control, or safety (e.g., Six Sigma, Lean Manufacturing, or equivalent) are a plus.

- Work Environment and Conditions

- The role may require time in both office and production environments.

- Will require adherence to strict safety protocols, including wearing appropriate protective equipment in the plant.

- Travel to other company sites or suppliers may be required from time to time.

How to Apply:

Interested candidates are invited to submit their resume and cover letter to hr@choksiheraeus.com. We are an equal opportunity employer committed to diversity and inclusion in the workplace.

Conclusion:

As a Metallurgy Engineer in the non-ferrous metal industry, you will play a crucial role in advancing production processes, ensuring high-quality output, and driving innovation within the sector. By utilizing your expertise in metallurgy and material science, you will contribute to the continued success and growth of the company, producing essential materials that power industries around the world.