Senior Recruiter at Spectrum AV Techno consultants
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Refractory Engineer - Plant (2-8 yrs)
Job Accountabilities:
- Carry Out regular reliability survey for monitoring health of Refractory Lining.
- Carry out Inspection of Refractory lining during shut down and release Observations and Recommendations
- Monitor all Day to day Refractory activities and to ensure that the job is in compliance to the standards, specifications and procedures.
- Ensure close monitoring on quality check points and safety aspect along with timely completion
- Prepare MIS on summary of Refractory activities.
- Monitor and review of contractor's efforts, check resources as required and make recommendations as necessary.
- Turn around Management
- Publishing Technical Procedures relevant to Refractory Inspection & Maintenance - SMP- s/SIP- s
- Review of Technical Offers submitted by Vendors for supply of various Refractory Materials. Creating Database for Historical Information.
- Ensure compliance with MIQA requirements.
- Ensure adherence to the heat-up & dry out schedule for a particular equipment.
- Coordinate with outside agency during shutdown.
- Estimate Resource requirement. Coordination with Contract cell & Contractor for mobilization
- visual inspection of Refractories upon receipt of materials at Stores
- Participate in reliability studies as identified.
- Ensure proper data entry in SAP-PM to adhere to its compliance.
- Ensure proper execution & adherence to the schedule.
- Compliance to standards, procedures and best practices during job execution.
- Ensure thermography analysis of the critical equipment in periodic manner.
- Ensure availability of quality manpower regularly & also during shutdown activities.
- Extend support to O & M during commissioning / plant start-up.
- Failure analysis of refractory lining.
- Safe Execution of Refractory jobs during shutdown.
- Review Maintenance MIS and ensure KPI targets are met.
Learning and Mentoring
- Identify new area for knowledge enhancement.
- Identify training needs for subordinate & recommend training program for them.
- Conduct hands on learning about refractory application for the subordinates / Contractor supervisors.
HSEF and other regulatory compliances
- Ensure strict compliance on applicable HSE procedures/ practices
- Monitor and audit compliance with applicable HSE procedures/ practices
- Track new regulations (local and international) and provide structured mechanism for compliance
Data Management
- Critical Refractory lined equipment failure history & plan for improvement.
- Learning & development plan & record of team members.
- Regular monitoring of refractory material availability with special attention to critical spares.
Extra - Mural Activities
- Nominate participation in external events
- Deliver presentations / publications
TECHNICAL KNOWLEDGE & SKILLS:
- Carrying out Failure Analysis pertaining to Refractories
- Improve manpower productivity during maintenance & shutdown jobs.
- Reduction in Refractory consumption cost
- Optimization of Refractory inventory.
- Ensure increase of equipment reliability.
- Adherence to codes & standard.
- Adherence to best maintenance practices / Procedures / ITP
- Develop scope for use of advance refractory materials.
- Prioritization of jobs as per criticality & planning.
PERSONAL CHARACTERISTICS & BEHAVIOURS
- Leadership skill & excellent communication skill
- Strong interpersonal skill.
- Excellent presentation skill.
- Good team player.
- Excellent analytical skill.
- Time management skill.
- Proactive & self-motivated
- Out of the box thinker.
EDUCATIONAL QUALIFICATIONS:
- Bachelor's degree in Ceramic/Civil Engineering
- Candidate having API 936 Certification shall be preferred
RELEVANT EXPERIENCE: Min 2-8 years of maintenance experience in Refinery / Petrochemical plant