Director at Konnect HR
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Senior Manager - Manufacturing Excellence - Pharma - IIT/NIT/NITIE (5-10 yrs)
Develop and implement Operational Excellence strategies in accordance with company objectives.
- Create customized Operational Excellence models across Sterile manufacturing units at Goa.
Mapping the value streams of production processes. Identify the non-value adding processes and plan to eliminate them systematically.
- Engage in brainstorming discussions with shop floor employees to identify the complexity in the process and design simpler solutions.
- Identify the bottleneck operations and work on Cycle time reduction
- Track monthly changeover time of machine/areas to maintain/ sustain as compared to industry benchmark.
Continuously improve the batch sizes to meet the business requirements and improved shop floor productivity.
- Monitor the yield of runner products to ensure yield above the baseline
- Perform rejection analysis and provide support to production team by identifying the source of rejection and providing alternatives to increase the yield of products
- Drive the Simplification projects for batch documents and log books to control human errors and improve focus on operations.
- Execute time and motion study, low cost automation and line balancing, to optimize the resources allocation in the processes.
- Keep track of OEE of all machines and area and ensure to minimize the major loss (Speed loss/ breakdown loss/ unplanned loss/ planned loss/ changeover loss).
- Conduct idea generation and evaluation session frequently w.r.t. to quality/ cost/ productivity/ process/ safety etc.
- Gather the ideas generated from departments and sections and update status
- Identify and propose monthly the person with the best idea to be awarded as the performer of the month
- Conduct cross-functional brain-storming and problem solving session on root causes of variance
Planning KPIs.: OTIF, D2D time and Throughput
Production KPIs.: Process cycle time, Changeover time, Yield, OEE, Efficiency and Run rate of production.
Challenge overcome by daily, weekly and monthly monitoring, set benchmark for each KPI, create awareness and continue improvements
Educational qualifications : Graduate in Industrial Engineer/ Any Graduates from IITs
Relevant experience :
- 5-8 years of industrial experience in handling similar role.(preferably in Pharma)
- Knowledge of Lean and Six Sigma tools.
- Knowledge of Kaizen principle and Its implementation
- Knowledge about computer (Excel, ppt and Word file).
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