Job Title: Process and Simulation Engineer (Sheet metal Parts)

Job Summary:

- As a Process and Simulation Engineer, you will be responsible for Creating 3D method Plan, analysing, and optimizing sheet metal die Process used in automotive manufacturing processes.

- This is a critical role that requires a strong understanding of engineering principles, manufacturing processes, and quality control procedures.

- You will work closely with cross-functional teams to ensure that Process designed are in line with Customer requirements and quality standards.

JOB DESCRIPTION:

Job Title: Executive - Process Engg

Reports to: Division / Function / Department:

Division: 4

Key Responsibilities:

Process Design: (Sheet metal Parts)

- Collaborate with cross-functional teams to understand customer specifications and requirements.

- Design of Die Layout using 3D CAD software, such as CATIA, that meet customer specifications.

- Conduct feasibility studies to determine the optimum Process design approach for a given project.

- Analyse and optimize the Simulation results using simulation software, such as Auto Form or LS-DYNA, to ensure they meet Part formability and customers specific requirements, such as stress analysis, material selection, and forming analysis.

Manufacturing Process Optimization:

- Develop efficient processes, to optimize production output, minimize waste, and reduce production costs.

- Work with the tool room to ensure that the process is manufactured according to specifications and Customer's requirements.

- Co-ordinate tool try-outs with production engineers to ensure that dies are manufactured to meet all quality and production requirements.

Customer Relations:

- Support customer visits, when necessary, to discuss Process design, formability issues and manufacturing capabilities.

Qualifications and Skills:

Technical Competencies:

- Bachelor's degree in mechanical engineering or a related field.

- 3-5 years of experience in Process design and formability Simulation, preferably in the automotive sheet metal parts.

- Proficiency in 3D CAD software, such as CATIA, and simulation software, such as Auto Form or LS-DYNA.

- Experience with concept of CNC machining, EDM, and Manufacturability.

Behavioural Competencies:

- Knowledge of Lean Manufacturing and Six Sigma methodologies.

- Strong problem-solving and analytical skills, with the ability to analyse and optimize complex designs and processes.

- Excellent communication and interpersonal skills, with the ability to work effectively in a team environment.

- Attention to detail and the ability to manage multiple projects simultaneously.

- Ability to work independently with minimal supervision.

- Customer-focused mindset, with the ability to build and maintain relationships with customers and suppliers.

- Strong work ethic and commitment to quality and safety.

- Continuous learner with a growth mindset, who seeks out opportunities for professional development and stays up to date with the latest industry trends and best practices.

Working Conditions:

- Process Design and Simulation Engineers typically work in an office environment but may spend time on the manufacturing floor to oversee tool try-outs or troubleshoot production issues.

- This position may require occasional travel to customer sites or manufacturing facilities.

- This role may also require working extended hours or weekends to meet project deadlines or production schedules.