Consultant at Ken McCoy Consulting
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Vice President - Functional Technical Head - Cement Integrated Plant (18-30 yrs)
Qualification : B.E (Mechanical/Electrical/Electronics/Chemical)
Experience : 18+ Years
Age up to : 50 Years
Only from cement integrated plant.
- Plan, organize and control units technical operations in order to ensure organization meet marketing demands at optimum cost with highest quality standards and statutory compliances.
Description :
OPTIMISING PRODUCTION :
- Ensure production is realized as per annual target, identify and direct removal of de-bottlenecks areas in order to achieve more than rated output
OPTIMISING COST :
- Ensure optimizing cost and consumption by planning and monitoring areas like raw ma terial fuel, power consumption with maximum output and quantity
FULFILLMENT OF QUALITY / PRODUCT DEVELOPMENT :
- Ensure satisfactory product quality with specified parameters like fineness, strength on time delivery, investigate customer complaints and implement corrective actions wherever necessary.
- Also ensure proper raw material, mix coal and brand image, product cost restructuring and reduced delivery time to market
AVAILABILITY OF PLANT MAINTENANCE :
- Directing and guiding all concerned departments to monitor the optimum plant availability and utilization optimum plant availability by facilitating all necessary resources for predictive and preventive break down maintenance work
STATUTORY COMPLIANCE / SAFETY :
- Establish procedure and systems to ensure compliance of all statutory obligations, Viz. Electrical, Boiler, Factory safety, Environment, etc.
PEOPLE DEVELOPMENT :
- Develop and sustain an enabling work climate and motivates work force, ensuring knowledge upgradation, employee growth with best in World Class Manufacturing and Organizational practices
Key Performance Indicators :
- Daily & Monthly reports/review meeting Seminars/workshops/other plant visits Bench mark study
- Setting norms/objectives and their standardization
- Feasibility studies
- Daily consumption reports, comparison followed with analysis and recommendation Comparison towards awareness for losses Life value analysis and use of QC tools
- Monitoring of MTTR, MTBF and OEE
- Market plans
- Monitoring GC standards better than BIS standard
- Test competitors product
- Good quality leak proof packing Checking of intermediate products and finished product
- Develop SOP check list, etc. Fixed norms for stoppage for kiln
- Planned shut down as per schedule Arrange resources as and when required
- SOPs / Legal compliance / Manual / Check list Effective liaison with outside agencies Implementation of safety and environment related programs
- Comprehensive goal setting, performance management and bench marking
- Right sizing
- Inter phase with HR in formulating policies. OHS Task force
- WCM tools/techniques/practices OHSAS 18001/SA8000
- Listening to peoples voice
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